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Master high-velocity production

Real-time visibility for high-volume manufacturing.

In FMCG, profit is measured in seconds and fractions of a cent. Helixer unifies your high-speed packaging lines, processing units, and logistics data into one real-time stream. Optimize throughput, reduce scrap, and slash changeover times with a platform built for the pace of modern consumer goods.

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Hidden micro-stops are the silent killer of your margins

In a high-speed line, a 30-second stop every hour doesn't trigger a major alarm, but it destroys your daily OEE. Most legacy systems only log major breakdowns, leaving these "micro-stops" invisible. Helixer closes the Velocity Gap by capturing every machine cycle at high frequency, allowing you to spot and fix the root causes of friction before they compound into massive production losses.

From continuous flow to rapid changeover

See how Helixer synchronizes high-speed assets and human intervention to maximize line availability.

Stage 01

High-Frequency Monitoring

Standard SCADA systems sample data every few seconds. Helixer captures data at the millisecond level, providing a true reflection of high-speed machine behavior. Every bottle, pouch, or box is accounted for in real-time.

Stage 02

Waste & Scrap Detection

Identify exactly where product is being lost. By correlating raw telemetry with quality sensors, Helixer flags deviations in filling levels or packaging integrity instantly, preventing thousands of units of scrap.

Stage 03

Changeover Orchestration

The most critical moment in FMCG. Helixer monitors the transition between products, providing operators with real-time feedback on setup accuracy. We turn "gut-feeling" adjustments into a data-driven, repeatable process.

Stage 04

Performance Benchmarking

Automatically compare shifts, lines, and SKUs. Use granular data to set realistic performance targets and identify why "Line A" outperforms "Line B," creating a blueprint for operational excellence across your entire site.

20,000+ Units

The amount of product lost in a single 15-minute unplanned stop on a typical high-speed FMCG line.

-25% Changeover Time

Average reduction in changeover time achieved by digitizing changeover procedures and providing real-time setup validation.

“Changeovers stopped being a black box the day we had one line of sight.”

Line Manager, European FMCG producer Representative portrait of a European FMCG line manager

3-day proof of value sprint

In just three days, our team joins you on-site to connect your first machines, visualize live data, and reveal tangible opportunities for improvement.

No long contracts, no empty promises, just proof that Helixer OS delivers real value where it matters most: on your shop floor.

book your 3-day proof of value sprint