Isolated data
Data trapped in isolated CNCs and PLC systems creates blind spots. These silos delay decisions and lead to production errors that could have been prevented with a unified view.
Run a smarter factory
With real-time operational visibility.
Connect your CNC machines, robots, conveyors, and MES/ERP into one real-time model to optimize OEE, predict equipment failure, and reduce energy consumption per part, without replacing your existing lines.
Unplanned stops and bottlenecks are the biggest drain on your production margins
Inaccurate OEE
Relying on manual logs and guesswork results in unreliable OEE figures. You can't optimize capacity that you aren't measuring accurately, leading to hidden waste.
Process knowledge
Relying solely on the 'gut feeling' of experienced operators is a strategic risk. When expertise isn't captured in data, your process stability is vulnerable to staff turnover.
Reactive maintenance
Waiting for a conveyor or robotic cell to fail is an expensive strategy. Unplanned downtime halts the entire line, leading to emergency repairs and missed delivery deadlines.
[ solution ]
The operational foundation for high-performance manufacturing
We bridge the gap between your factory floor and your business systems, turning fragmented machine data into a single, high-frequency stream.
01 // Connectivity
Floor-to-Office Integration.
Connect legacy hardware and modern controllers to your MES or ERP for a continuous flow of operational data, from the floor to the front office.
02 // Unification
Structured Production Context.
Turn raw machine telemetry into a clear operational model. By linking machine data to order information, Helixer provides the context needed for high-precision performance tracking.
03 // Analytics
Real-Time Line Visibility.
See exactly how your production lines are performing right now. Use live dashboards and digital twins to spot bottlenecks the moment they occur and keep throughput at its peak.
04 // Control
Predictive Asset Health.
Move away from reactive repairs. Our system monitors the health of critical drives and motors to alert your team to potential failures, helping you achieve zero unplanned downtime.
-35% Unplanned Downtime
The average reduction in unplanned downtime for manufacturers deploying Helixer across their production lines.
“We finally caught micro-stops before they turned into a shift-ending problem.”
3-day proof of value sprint
In just three days, our team joins you on-site to connect your first machines, visualize live data, and reveal tangible opportunities for improvement.
No long contracts, no empty promises, just proof that Helixer OS delivers real value where it matters most: on your shop floor.