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Industrial Intelligence

The unified data layer for real-time visibility, predictive operations, and automated decisions.

Helixer OS is a modular suite of six specialized components. We unify enterprise infrastructure into a single, real-time data model to isolate bottlenecks, predict failures, and reduce energy waste, all without replacing your existing systems.

Start standalone with a single component to solve an immediate issue or combine them to build your tailored stack.

Helixer console showing a live Mira investigation with power profile and trend panels
Mira investigation workspace showing pressure spike analysis and relief-failure task results
CNC lathe production dashboard showing OEE metrics, machine speed, and a tool-change event

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Build the infrastructure that matches your roadmap

No rigid software bundles and no all-or-nothing migrations.

Solve immediate bottlenecks

If you face an isolated connectivity challenge, deploy Nexus. If you need ad-hoc data exploration, start with Lens. You license only the specific component you need today, which eliminates unnecessary platform overhead.

Combine and multiply value

Connect components natively as your requirements grow. Link Nexus to Synapse to create a high-performance, contextual historian. Because the platform is namespace-aware, components recognize each other instantly without custom integration code.

Build your full stack

Expand at your own pace. Add Lens for visualization or Mira for AI-driven analysis later. Whatever combination you choose becomes your complete industrial OS and is automatically managed by Cortex and secured by Soma from day one.

Beyond the Data Silo

Most industrial facilities do not suffer from a lack of data, but from a lack of connectivity. Pumps, meters and SCADA systems utilize conflicting protocols. Helixer OS provides the universal translation layer. We break down these operational silos from the first component you deploy and make data immediately actionable across your organization.

The Intelligence Gateway: AI-Native

Give your AI models and Mira eyes and ears in your operations

Helixer provides a CLI and serves a high-performance MCP server to bridge your own AI tools directly with your physical assets. By unifying transactional data and device telemetry into a single, structured stream, your internal AI ecosystem can analyze, predict and guide operations with precision.

The operational data layer

Deploy what you need. Combine at will and scale on demand.

Enterprise Reliability. Applied Expertise.

[ proven foundation // target industries ]

deep observability

High-velocity environments leave no room for blind spots. Helixer OS delivers sub-second operational telemetry across your entire infrastructure. Monitor the health, query latency and cycle times of every distributed asset from a single pane of glass, ensuring continuous baseline stability.

hybrid runtime

Run your software close to the physics or manage it entirely in the cloud. Helixer OS deploys natively across public cloud SaaS, private infrastructure, local edge clusters or strict air-gapped environments backed by continuous state synchronization and enterprise-grade encryption.

industries // solutions

Maximize batch consistency, eliminate material waste on automated lines

Eliminate micro-stoppages with live machine metrics and optimize lines

Protect baseload stability with grid telemetry and thermal analysis

Automate validation cycles from raw data to secure digital compliance logs

Turn vessels faster with live tank data, catch pump issues, cut heating energy

Maximize batch consistency, eliminate material waste on automated lines

Eliminate micro-stoppages with live machine metrics and optimize lines

Protect baseload stability with grid telemetry and thermal analysis

Automate validation cycles from raw data to secure digital compliance logs

Turn vessels faster with live tank data, catch pump issues, cut heating energy

Drive high-velocity yield optimization and batch consistency

Unify batch processing data with real-time packaging line metrics to maximize yield and stabilize output. Monitor critical process parameters across highly automated environments to guarantee total compliance and end-to-end tracking.

explore FMCG

Unify discrete operations and eliminate production fragmentation

Connect legacy production machinery, robotics and execution systems into a unified namespace. Track equipment effectiveness in real time to isolate root causes of downtime and optimize throughput across multiple lines.

explore manufacturing

Optimize grid telemetry and asset lifecycle management

Stream high-frequency metrics from distribution networks, substations and renewable generation assets using ruggedized utility protocols. Monitor thermal stress and predict grid infrastructure failures to ensure continuous reliability.

explore energy

A sintering success story at CAM Bioceramics: From paper logs to real-time control

“Helixer has become a trusted part of our core operations. The automation of sintering validation significantly improved data quality and process efficiency while reducing manual effort and risk.”

explore pharma

Run a smarter terminal with real-time operational visibility

Connect pumps, meters, valves, and DCS/SCADA into one real-time model to spot bottlenecks sooner, predict failures, and cut energy per m³, without replacing your existing systems.

explore terminals

3-day proof of value sprint

In just three days, our team joins you on-site to connect your first machines, visualize live data, and reveal tangible opportunities for improvement.

No long contracts, no empty promises, just proof that Helixer OS delivers real value where it matters most: on your shop floor.

How we take you From first connection to first insights, in just 3 days

Unstructured signals to harmonized data

Instead of attempting to connect everything at once, we begin by focusing your strategy.

Together, we pinpoint your most critical operational challenge and identify the one key question that, if answered, would deliver the greatest immediate value.

We then select the few specific machines that hold the answer, ensuring our efforts are targeted for maximum impact from day one.

Connect & prioritize

See the First Signals Aligned

Unstructured signals to harmonized data

Instead of attempting to connect everything at once, we begin by focusing your strategy.

Together, we pinpoint your most critical operational challenge and identify the one key question that, if answered, would deliver the greatest immediate value.

We then select the few specific machines that hold the answer, ensuring our efforts are targeted for maximum impact from day one.

next step

Let our team reach out to discuss your challenges and explore how Helixer OS can help optimize your operations.